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Manufacturing

From coil winding to final testing

Our own workshops handle the stages that shape a custom magnetic component: winding the coil, assembling the unit and testing it before it ships.

Workshop view with a coil winding machine, a blue workbench holding coil and metal parts, and welding equipment
Stage 01

Winding

Coils are wound to the turns, wire and layout set by your drawing. Our flat-winding and edge-winding workshops handle round-wire and strip-wound designs.

Winding machine, bench and coil parts in the workshop

Operator in a red helmet arranging coil and core assemblies on wooden pallets on the workshop floor
Stage 02

Assembly

Wound coils are fitted to cores and frames, terminals are attached and each unit is brought to the outline and mounting required.

Core and coil sets staged on pallets on the assembly floor

Test station with an AC power source, digital meters, switches and input and output terminals, with lead-wire harnesses beside it
Stage 03

Testing

We use a fully automated comprehensive tester to check product performance. Every product undergoes 100% performance inspection and is dispatched only after passing.

Test area with an AC power source and instrument panel

On the floor

Views of winding, core preparation, assembly and finished-goods staging at our site.

Winding and core preparation

Flat and vertical winding areas alongside core-cutting equipment.

Flat-winding work area

Flat-winding workshop

Vertical winding and welding area

Vertical winding and welding

Core-cutting area

Core cutting

Assembly and staging

Component assembly workstations and the finished-goods area.

Product assembly area

Component assembly workstations

Second product assembly area

Assembly work in progress

Finished goods staged at the factory

Finished goods staging

Manufacturing

Dedicated workshops for flat winding, edge winding and automation

Our lines are organised around custom work, so a one-off drawing and a repeat order both have a place on the floor.

Operator in a red helmet arranging coil and core assemblies on wooden pallets on the workshop floor
Founded in Jiaxing, Zhejiang
2010Founded in Jiaxing, Zhejiang
Workshops: flat-winding, edge-winding and automation
3Workshops: flat-winding, edge-winding and automation
Automated production lines
2Automated production lines
Customized production lines
4Customized production lines

How we work together

From your drawing to a confirmed quotation

A short, clear path for custom components. Each step is agreed with you before the next begins.

  1. Step 01

    Share your requirements

    Send a drawing, or describe the ratings, application and quantity if known.

  2. Step 02

    Technical review

    We study the drawing and specification and ask about anything that needs clarifying.

  3. Step 03

    Quotation

    You receive a quotation for the specification that has been confirmed.

  4. Step 04

    Winding and assembly

    Coils are wound and assembled to the agreed requirements in our workshops.

  5. Step 05

    Testing and shipment

    Test steps and shipping arrangements are agreed with you for each project.

Have a drawing ready?

Send it with your quantity and application and we will come back to you by email.

Quality & Capabilities

Request a quote

Tell us what your equipment needs

Send a drawing or describe the ratings, application and quantity if known. You can also write to sales@ynelec.com.